Steve and Karen
Ranger
This is a continuation (of sorts) of a couple of my previous posts in this section and a companion piece to Sweeney's highly detailed how-to post of an OEM charger replacement:
Charging Upgrade
I won't cover his same ground (which was very useful guidance for my attempt) but thought I'd post some pics of my installation and a couple comments on the IP67.
The OEM Marinco Guest shore charger died after 7 years of near-continuous use. No surprise there. I was considering a straight switch/replacement, but my recent acquisition of an AGM battery, and its specific charge profile changed my mind.
The Marinco has fixed Bulk/Absorption and Float voltage values of 14.3 and 13.3. This is more than adequate for a standard SLA hybrid/deep cycle, but falls well short of the recommended rates of 14.7 and 13.65 at 77 deg F for my Fullriver AGM. These shortfalls only increase with drops in temperature where the Bulk-Absorp/Float voltages of 15.0/15.3 and 14.0/14.25 are advisable at 50F and 32F respectively. Since we travel in shoulder seasons and I frequently leave the battery in the trailer over winter, another Marinco, it seemed, wasn't going to cut it. Or it was going to take far longer to reach a 100% full charge, even if it was ever going to get that far. Others with AGMs or true Deep Cycles may find their ideal charging specs to be similarly out of whack with their OEM or fixed-voltages smart charger.
Others on this forum have used Victron equipment with good success (shunts, batteries, inverters, chargers) including the IP67 charger. I chose their 12/7A 120V version as it closely mimicked the Marinco 6A in power, and I wasn't sure what wiring/fusing upgrades I might have to do to accommodate their next-up 13A version. It turns out the 7A was the right choice for the OEM 16ga charger wiring and 10A charger fusing inside the trailer. Besides, more Amp capacity also means a bigger housing; this was big enough for the space it was going in as it was.
The IP67 is fully programmable via Bluetooth and the Victron phone/iPad app. Although it does have set profiles for certain types of batteries, you will likely find as I did, that they can be quite different from what you need. Going into the "expert" "professional" settings allows you to dial in exactly what your battery is asking for. Providing you can get past all the corporate lawyer warnings about destroying your battery with incorrect settings.
In addition to the Bulk/Absorp/Float adjustments, I changed the temperature compensation factor from the default -16mV to -24 mV, as the Fullriver requires -4mV per cell. And there are 6 cells. This allows the charger to reach the 15.3V necessary for charging at 32F. I thought that the charger had a temperature gauge/probe that attaches to the battery post, which is what their Shunt has. However, the IP67 just takes an ambient air temp reading, which can be somewhat less accurate, as the battery temperature rises during charging and on-post monitoring is the more reliable source for this information.
AGMs don't require an Equalization stage (which can also be quite harmful) so I turned it off. Other battery-specific parameters can be tweaked, but those are the main ones which will typically stray from the standard AGM profile pre-set. The Victron chargers also have a "Storage" mode, which is a further step down from Float, after a specified time Floating. "Storage" purports to extend battery life by combating natural battery discharge at more realistic rates and intervals than a constant Float.
Per Sweeney, pulling the tail light assembly is about the only way to do this practically. I found the center lens pops out rather easily with some pressure from the inside/back. The rubber grommet easily follows. I made the initial mistake of trying to remove the entire assembly all at once, which is virtually impossible.
View attachment upload_2024-5-17_4-3-27.jpeg
Connections are plug-and-play:
View attachment upload_2024-5-17_5-18-36.jpeg
However, the huge Marinco charger plug was too big to feed back through space and had to be cut off. The Victron's plug is a much smaller profile and feeds easily into this area from the bin side of things.
Since my OEM mounting position was the right bin, recessed into the rear-most wall, I put the new one there as well. But it is impossible to recess it (a la Camp-Inn) in this vertical position, given the plethora of wiring in this space. This was the best location to run wires, allow the battery door removal (very important), and for our existing pots and pans storage:
View attachment upload_2024-5-17_4-30-44.jpeg
(The Curt box above is for the third brake light control BTW) A new plywood plate covers the factory charger hole.
View attachment upload_2024-5-17_4-32-4.jpeg
View attachment upload_2024-5-17_4-32-26.jpeg
I does take up slightly more room in the bin than the OEM. However, we are still able to get a 10pc Magma set, 2 collapsible kettles, a mini-saucepan, frying pan, toaster, grease splatter screen, wind screen and the Omni baking oven in, with a secure fit using some closed-cell foam and double-sided tape. There's some leftover breathing room/ventilation for the chargers. The bin tray fits on top.
Others apparently have OEM chargers installed on the outside of the trailer, between the tanks, etc.. This location choice was a non-starter for me for the obvious reason of not wanting to create major holes (and problems) where none currently exist. The IP67 is waterproof and can handle an exterior mounting location however.
Although the BT app is the best source for information on what the charger is doing in the moment, the two lights on the outside of the housing give you an indication of the stage at which the charger is operating, but no real numbers. If you need to occasionally, or frequently, look at the lights, then a bin mounting location could be preferable to trying to monitor one with an exterior/underside mounting. The OEM Volt/Amp meter may give you an accurate numbers representation, and hint at which stage it is operating, but maybe not. Amps going in should be reliable; voltage may not be.
For the reasonable price, wealth of included features, build quality, convenience, and the few installation concessions, this is an upgrade that seems hard to beat. Especially for those with a battery that asks for a little more care and feeding than a standard deep cycle-hybrid. I got a second charger for the garage and all my other batteries that need tending throughout the year, and I can optimize their different charging profiles as well.
Charging Upgrade
I won't cover his same ground (which was very useful guidance for my attempt) but thought I'd post some pics of my installation and a couple comments on the IP67.
The OEM Marinco Guest shore charger died after 7 years of near-continuous use. No surprise there. I was considering a straight switch/replacement, but my recent acquisition of an AGM battery, and its specific charge profile changed my mind.
The Marinco has fixed Bulk/Absorption and Float voltage values of 14.3 and 13.3. This is more than adequate for a standard SLA hybrid/deep cycle, but falls well short of the recommended rates of 14.7 and 13.65 at 77 deg F for my Fullriver AGM. These shortfalls only increase with drops in temperature where the Bulk-Absorp/Float voltages of 15.0/15.3 and 14.0/14.25 are advisable at 50F and 32F respectively. Since we travel in shoulder seasons and I frequently leave the battery in the trailer over winter, another Marinco, it seemed, wasn't going to cut it. Or it was going to take far longer to reach a 100% full charge, even if it was ever going to get that far. Others with AGMs or true Deep Cycles may find their ideal charging specs to be similarly out of whack with their OEM or fixed-voltages smart charger.
Others on this forum have used Victron equipment with good success (shunts, batteries, inverters, chargers) including the IP67 charger. I chose their 12/7A 120V version as it closely mimicked the Marinco 6A in power, and I wasn't sure what wiring/fusing upgrades I might have to do to accommodate their next-up 13A version. It turns out the 7A was the right choice for the OEM 16ga charger wiring and 10A charger fusing inside the trailer. Besides, more Amp capacity also means a bigger housing; this was big enough for the space it was going in as it was.
The IP67 is fully programmable via Bluetooth and the Victron phone/iPad app. Although it does have set profiles for certain types of batteries, you will likely find as I did, that they can be quite different from what you need. Going into the "expert" "professional" settings allows you to dial in exactly what your battery is asking for. Providing you can get past all the corporate lawyer warnings about destroying your battery with incorrect settings.
In addition to the Bulk/Absorp/Float adjustments, I changed the temperature compensation factor from the default -16mV to -24 mV, as the Fullriver requires -4mV per cell. And there are 6 cells. This allows the charger to reach the 15.3V necessary for charging at 32F. I thought that the charger had a temperature gauge/probe that attaches to the battery post, which is what their Shunt has. However, the IP67 just takes an ambient air temp reading, which can be somewhat less accurate, as the battery temperature rises during charging and on-post monitoring is the more reliable source for this information.
AGMs don't require an Equalization stage (which can also be quite harmful) so I turned it off. Other battery-specific parameters can be tweaked, but those are the main ones which will typically stray from the standard AGM profile pre-set. The Victron chargers also have a "Storage" mode, which is a further step down from Float, after a specified time Floating. "Storage" purports to extend battery life by combating natural battery discharge at more realistic rates and intervals than a constant Float.
Per Sweeney, pulling the tail light assembly is about the only way to do this practically. I found the center lens pops out rather easily with some pressure from the inside/back. The rubber grommet easily follows. I made the initial mistake of trying to remove the entire assembly all at once, which is virtually impossible.
View attachment upload_2024-5-17_4-3-27.jpeg
Connections are plug-and-play:
View attachment upload_2024-5-17_5-18-36.jpeg
However, the huge Marinco charger plug was too big to feed back through space and had to be cut off. The Victron's plug is a much smaller profile and feeds easily into this area from the bin side of things.
Since my OEM mounting position was the right bin, recessed into the rear-most wall, I put the new one there as well. But it is impossible to recess it (a la Camp-Inn) in this vertical position, given the plethora of wiring in this space. This was the best location to run wires, allow the battery door removal (very important), and for our existing pots and pans storage:
View attachment upload_2024-5-17_4-30-44.jpeg
(The Curt box above is for the third brake light control BTW) A new plywood plate covers the factory charger hole.
View attachment upload_2024-5-17_4-32-4.jpeg
View attachment upload_2024-5-17_4-32-26.jpeg
I does take up slightly more room in the bin than the OEM. However, we are still able to get a 10pc Magma set, 2 collapsible kettles, a mini-saucepan, frying pan, toaster, grease splatter screen, wind screen and the Omni baking oven in, with a secure fit using some closed-cell foam and double-sided tape. There's some leftover breathing room/ventilation for the chargers. The bin tray fits on top.
Others apparently have OEM chargers installed on the outside of the trailer, between the tanks, etc.. This location choice was a non-starter for me for the obvious reason of not wanting to create major holes (and problems) where none currently exist. The IP67 is waterproof and can handle an exterior mounting location however.
Although the BT app is the best source for information on what the charger is doing in the moment, the two lights on the outside of the housing give you an indication of the stage at which the charger is operating, but no real numbers. If you need to occasionally, or frequently, look at the lights, then a bin mounting location could be preferable to trying to monitor one with an exterior/underside mounting. The OEM Volt/Amp meter may give you an accurate numbers representation, and hint at which stage it is operating, but maybe not. Amps going in should be reliable; voltage may not be.
For the reasonable price, wealth of included features, build quality, convenience, and the few installation concessions, this is an upgrade that seems hard to beat. Especially for those with a battery that asks for a little more care and feeding than a standard deep cycle-hybrid. I got a second charger for the garage and all my other batteries that need tending throughout the year, and I can optimize their different charging profiles as well.